Browsing by Subject "extrusion"
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Item Antimicrobial Efficacy of Liposome Encapsulated Nisin and Nisin's Inhibition Against Listeria monocytogenes in Fluid Milk at Different Storage Temperatures(2010-10-12) Schmidt, Shannon E.Nisin is a naturally occurring food antimicrobial that inhibits many Grampositive pathogens, including Listeria monocytogenes, a bacterial pathogen responsible for ~500 deaths in the U.S. annually. Factors known to counteract the nisin activity in a food matrix include: antimicrobial interaction with food components, insolubility, protease inactivation, and target cell-driven envelope modifications. Encapsulating nisin in liposomes can help protect nisin functionality by regulating its introduction to the external environment. The objectives of this study were to determine the encapsulation efficiency (%EE) of nisin within liposomes as a function of encapsulation method and the capacity of liposomal nisin to inhibit L. monocytogenes in fluid milk. Phosphatidylcholine (PC) and phosphotidyl-DL-glycerol (PG) were used to prepare three lipid molar formulations: PC, PC/PG 7:3, and PC/PG 6:4 (mol.%). Liposomes were formulated to entrap the self-quenching fluorophore calcein and nisin. Unencapsulated analyte was removed via size-exclusion chromatography, and percent EE was determined. To determine antilisterial activity of liposomes, fluid milk samples containing L. monocytogenes (4 log10 CFU/mL) in combination with liposomal or unencapsulated nisin at 50 IU/mL were mixed and aerobically stored at 5 degrees C and 20 degrees C. Surviving L. monocytogenes were enumerated via plating on a non-selective microbiological medium after 0, 1, 3, 6, 12, 24, 48, and 72 hours of incubation. Encapsulation of nisin via extrusion resulted in a mean EE% of 84.20%, 77.33% and 80.78% for PC, PC/PG 7:3, and PC/PG 6:4 liposomes, respectively. Freeze-thaw cycling formed liposomes without detectable fluorophore entrapment. L. monocytogenes populations grew to 5 log10 CFU/mL after 72 hours at 5 degrees C and 8 log10 CFU/mL at 20 degrees C after 48 hours. Unencapsulated nisin exerted statistically greater inhibition of Listeria in skim milk compared to liposomal nisin, regardless of incubation temperature. No statistically significant differences in Listeria populations exposed to free or encapsulated nisin in whole milk were observed at either incubation temperature. Results indicate storage temperature and presence of milk fat exert greater influence then nisin delivery (free vs. encapsulated) over Listeria inhibition. Further research is needed to confirm these findings and develop more effective means of liposome entrapment of nisin for the inhibition of foodborne bacterial pathogens.Item Food quality and properties of quality protein maize.(Texas A&M University, 2004-09-30) Leal Diaz, Ana MariaQuality protein maize (QPM), high protein corn (HPC) and food grade maize (FGM) were processed into tortillas and direct expanded extruded snacks. QPM had similar test weight, density and kernel size with 45% more lysine and 38% more tryptophan compared to FGM. HPC had the largest kernel with density and test weight similar to FGM. During alkaline cooking, HPC absorbed water faster than QPM and FGM. White QPM required shorter cooking time and had less dry matter losses compared to FGM. All corn varieties had excellent pericarp removal at the optimum cooking time. Tortillas from QPM had better pliability and rollability after storage compared to FGM and HPC. HPC tortillas had lower rupture force after storage. The use of QPM for tortilla production may reduce energy and sewage cost, and could produce a tortilla with longer shelf stability with improved nutritional value. Decorticated and non-decorticated QPM, FGM and HPC grain were processed into corn meal and direct expanded snacks. A modified short scale dry milling system was used to produce the corn meal. QPM produced more coarse meal with greater fat content compared to FGM. Decortication decreased fiber content and coarse meal yield. Non-decorticated meal had greater protein, fiber and fat content compared to decorticated meal. The modified short flow milling system provides reduced lost fractions for extrusion into nutritionally improved products. Extrusion was performed in a low cost friction extruder. QPM extruded faster than FGM and HPC. FGM required greater specific mechanical energy than QPM. Extrudates from FGM were the most expanded followed by QPM and HPC. Extrudates from the three corn varieties were acceptable to the panelists and decortication did not affect acceptability. The improved nutritional value of QPM, was retained during dry milling and extrusion. Current QPM varieties can be processed into tortillas with longer shelf stability and meal for extrusion into a wide variety of snacks and other foods. These may have application in specialty health foods and in developing countries where maize is a staple food.Item Specialty sorghums in direct-expansion extrusion(Texas A&M University, 2007-04-25) Perez Gonzalez, Alejandro JoseWhole-grain, high-fiber, or decorticated extrudates of excellent properties were made from white (nonwaxy, heterowaxy, waxy) sorghums or brown tannin-sorghums. Intact grains or prepared raw materials (cracked, cracked and sifted, decorticated) were extruded in a high-temperature, short-time (HTST) extruder. Waxy extrudates expanded less and were softer than those from nonwaxy or heterowaxy sorghums. Waxy extrudates had bigger air cells and thicker cell walls. Low moisture used in this type of extrusion and its interaction with the different amylose contents were the causes of the differences. Whole-grain extrudates from white sorghum had similar sensory acceptability to those from white decorticated sorghum. They had bland flavor and appearance and texture characteristic of whole-grain products. Extrudates from tannin sorghums were reddish brown due to their high levels of phytochemicals. The more expanded, softer products from whole-grain tannin sorghum were obtained when the grain was cracked and sifted. Decreased expansion was caused by higher levels of fiber and greater particle sizes (as in the extruded intact grain), and by reduced particle sizes (as in the cracked non-sifted grain). Expansion was correlated to smaller air cells with smooth walls. A simple enzymatic method was developed that isolates the 'gritty' particles from whole-grain/high-fiber extrudates, which closely correlated with expansion. Gritty particles were fiber (bran) plus undegraded starchy material. Whole grain/high fiber extrudates from white and tannin sorghums are an excellent option for food processors because of their excellent taste, appearance and texture.Item White food-type sorghum in direct-expansion extrusion applications(Texas A&M University, 2004-09-30) Acosta Sanchez, DavidWhole sorghum kernels were directly processed into whole grain snacks with acceptable texture. Extrudates made from whole sorghum had a harder gritty texture than those made from decorticated materials. Extrusion of whole sorghum provides significant savings in processing: there are no dry matter losses; no equipment or energy is required for decortication or milling; the extruder consumes less power and processes more material per time unit. In addition, the extruder utilized is a simple adiabiatic, friction extruder of relatively low cost. Grinding whole sorghum and removing fines did not improve product expansion during extrusion but altered the gritty pieces in the extrudates. The best products were obtained when whole sorghum (ground or un-ground) was extruded at 14% moisture. The whole sorghum extrudates had larger bubbles with thick cell walls, which made extrudates more crunchy. Decortication of sorghum improved extrusion performance and products by allowing adequate formation and retention of air cells. Decortication to remove 20% of the original sorghum weight was enough to produce extrudates with characteristics comparable to those made from commercial yellow corn meal. Sorghum milled fractions with composition and particle size distribution similar to corn meal produced extrudates with higher expansion, lower bulk density and similar texture. In addition, sorghum extrudates were rated equal to corn meal extrudates by a taste panel for appearance, flavor, texture and overall characteristics. Extrudates made from polished rice were less expanded and whiter than extrudates made from sorghum. When processed under similar conditions, sorghum extrusion required more energy than corn meal extrusion. However, whole sorghum extrusion required less energy than corn meal extrusion. Unground sorghum samples (decorticated or non-decorticated) produced harder extrudates compared to those made from ground raw material. White sorghum is a feasible option for snack extrusion because of its versatility, product characteristics, cost and processing properties.