Browsing by Subject "Thermal"
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Item Adequate description of heavy oil viscosities and a method to assess optimal steam cyclic periods for thermal reservoir simulation(Texas A&M University, 2006-08-16) Mago, Alonso LuisA global steady increase of energy consumption coupled with the decline of conventional oil resources points to a more aggressive exploitation of heavy oil. Heavy oil is a major source of energy in this century with a worldwide base reserve exceeding 2.5 trillion barrels. Management decisions and production strategies from thermal oil recovery processes are frequently based on reservoir simulation. A proper description of the physical properties, particularly oil viscosity, is essential in performing reliable modeling studies of fluid flow in the reservoir. We simulated cyclic steam injections on the highly viscous Hamaca oil, with a viscosity of over 10,000 cp at ambient temperature, and the production was drastically impacted by up to an order of magnitude when using improper mixing rules to describe the oil viscosity. This thesis demonstrates the importance of these mixing rules and alerts reservoir engineers to the significance of using different options simulators have built in their platforms to describe the viscosity of heavy oils. Log linear and power mixing rules do not provide enough flexibility to describe the viscosity of extra heavy oil with temperature. A recently implemented mixing rule in a commercial simulator has been studied providing satisfactory results. However, the methodology requires substantial interventions, and cannot be automatically updated. We provide guidelines to improve it and suggest more flexible mixing rules that could easily be implemented in commercial simulators. We also provide a methodology to determine the adequate time for each one of the periods in cyclic steam injection: injection, soaking and production. There is a lot of speculation in this matter and one of the objectives of this thesis is to better understand and provide guidelines to optimize oil production using proper lengths in each one of these periods. We have found that the production and injection periods should be similar in time length. Nevertheless, the production period should not be less than the injection period. On the other hand, the soaking period should be as short as possible because it is unproductive time in terms of field oil production for the well and therefore it translates into a negative cash flow for a company.Item Dynamic thermal modeling and simulation framework: design of modeling techniques and external integration tools(2009-12) Pierce, Michael Stephen; Kiehne, Thomas M.; Seepersad, Carolyn C.In looking to the future of naval warfare, the US Navy has committed itself to development of future classes of an All-Electric Ship (AES) that will incorporate significant technological advancements in the areas of power management, advanced sensor equipment and weaponry, reconfigurability, and survivability systems while simultaneously increasing overall system efficiencies and decreasing the operational costs of the future naval fleet. As part of the consortium responsible for investigating the viability of numerous next-generation technologies, the University of Texas at Austin is dedicated to providing the capabilities and tools to better address thermal management issues aboard the future AES. Research efforts at the University of Texas in Austin have focused on the development of physics-based, dynamic models of components and subsystems that simulate notional future AES, system-level, thermal architectures. This research has resulted in the development of an in-house thermal management tool, known as the Dynamic Thermal Modeling and Simulation (DTMS) Framework. The work presented herein has sought to increase the modeling capabilities of the DTMS Framework and provide valuable tools to aid both developers and users of this simulation environment. Using numerical approximations of complex physical behaviors, the scope of the DTMS Framework has been expanded beyond elements of thermal-fluid behaviors to capture the dynamic, transient nature of far broader, more complex architectures containing interconnected thermal-mechanical-electrical components. Sophisticated interfacial systems have also been developed that allow integration of the DTMS Framework with external software products that improve and enhance the user experience. Developmental tools addressing customizable presentation of simulation data, debugging systems that aid in introduction of new features into the existing framework, and error-reporting mechanisms to ease the process of utilizing the power of the simulation environment have been added to improve the applicability and accessibility of the DTMS Framework. Finally, initial efforts in collaboration with Mississippi State University are presented that provide a graphical user interface for the DTMS Framework and thus provide far more insight into the complex interactions of numerous shipboard systems than would ever be possible using raw numerical data.Item Effect of electro-mechanical loading in metallic conductors(2010-12) Gallo, Federico Guido; Ravi-Chandar, K.; Mear, Mark E.; Satapathy, Sikhanda S.; Liechti, Kenneth M.; Landis, Chad M.The development of high powered electro-magnetic devices has generated interest in the effect of combined electromagnetic and mechanical loading of such structures. Materials used in high-current applications – aluminum alloys and copper – are subjected to heat pulses of short duration (in the range of a few hundred microseconds to a few milliseconds); immediately following or along with such heat pulses, these materials are also subjected to large mechanical forces. In previous work reported in the literature, ejection of material from the vicinity of preexisting defects such as cracks, notches or discontinuities have been observed resulting from short-duration high-intensity current pulses; after a series of pulses, permanent deformation and weakening of intact material has also been reported. But a lack of complete understanding of the effects of short duration current pulses hinders the assessment of the reliability of such conductors in high energy applications. Therefore, an investigation was undertaken to examine the behavior of electromagnetically and mechanically loaded conductors. This work investigates the effects of short-duration, high-current-density pulses in combination with viii mechanical loading. The aim is to develop a theoretical model to describe the resulting mechanical response. The model is to provide a characterization of the possible effects of thermally-induced plastic strains on metals loaded beyond or just below their yield strength or below the critical stress intensity factor. In the experiments reported here, two types of specimens, undamaged and damaged, were subjected to combined electromechanical loads. Undamaged specimens were used to observe thermally-induced plastic strains - strains not caused by an increase in mechanical loading, but rather resulting from the reduction of yield strength and post-yield stiffness due to the increase in temperature. The experiments were conducted such that it would be possible to develop a model that would conclusively account for the observed material behavior. The second sets of specimens were weakened a priori by the introduction of a crack in order to study the influence of such crack-like defects on the electrical and mechanical fields, and to produce a safe design envelope with respect to the loading conditions. Failure was found to occur due to melting triggered by joule heating; a quantitative criterion based on current concentration and heat accumulation near the crack tip has been developed based on these experimental results.Item Engineering and economics of enhanced oil recovery in the Canadian oil sands(2014-05) Hester, Stephen Albert, III; Fisher, W. L. (William Lawrence), 1932-Canada and Venezuela contain massive unconventional oil deposits accounting for over two thirds of newly discovered proven oil reserves since 2002. Canada, primarily in northern Alberta province, has between 1.75 and 1.84 trillion barrels of hydrocarbon resources that as of 2013 are obtained approximately equally through surface extraction or enhanced oil recovery (EOR) (World Energy Council, 2010). Due to their depth and viscosity, thermal based EOR will increasingly be responsible for producing the vast quantities of bitumen residing in Canada’s Athabasca, Cold Lake, and Peace River formations. Although the internationally accepted 174-180 billion barrels recoverable ranks Canada third globally in oil reserves, it represents only a 9-10% average recovery factor of its very high viscosity deposits (World Energy Council, 2010). As thermal techniques are refined and improved, in conjunction with methods under development and integrating elements of existing but currently separate processes, engineers and geoscientists aim to improve recovery rates and add tens of billions of barrels of oil to Canada’s reserves (Cenovus Energy, 2013). The Government of Canada estimates 315 billion barrels recoverable with the right combination of technological improvements and sustained high oil prices (Government of Canada, 2013). Much uncertainty and skepticism surrounds how this 75% increase is to be accomplished. This document entails a thorough analysis of standard and advanced EOR techniques and their potential incremental impact in Canada’s bitumen deposits. Due to the extraordinary volume of hydrocarbon resources in Canada, a small percentage growth in ultimate recovery satisfies years of increased petroleum demand from the developing world, affects the geopolitics within North America and between it and the rest of the world, and provides material benefits to project economics. This paper details the enhanced oil recovery methods used in the oil sands deposits while exploring new developments and their potential technical and economic effect. CMG Stars reservoir simulation is leveraged to test both the feasible recoveries of and validate the physics behind select advanced techniques. These technological and operational improvements are aggregated and an assessment produced on Canada’s total recoverable petroleum reserves. Canada has, by far, the largest bitumen recovery operation in the world (World Energy Council, 2010). Due to its resource base and political environment, the nation is likely to continue as the focus point for new developments in thermal EOR. Reservoir characteristics and project analysis are thus framed using Canada and its reserves.Item Experimental demonstration and improvement of chemical EOR techniques in heavy oils(2013-05) Fortenberry, Robert Patton; Pope, G.A.Heavy oil resources are huge and are currently produced largely with steam-driven technology. The purpose of this research was to evaluate an alternative to steam flooding in heavy oils: chemical EOR. Acidic components abundant in heavy crude oils can be converted to soaps at high pH with alkali, reducing the interfacial tension (IFT) between oil and water to ultra-low levels. In an attempt to harness this property, engineers developed alkaline and alkaline-polymer (AP) flooding EOR processes, which met limited success. The primary problem with AP flooding was the soap is usually too hydrophobic, its optimum salinity is low and the ultra-low IFT salinity range narrow (Nelson 1983). Adding a hydrophilic co-surfactant to the process solved the problem, and is known as ASP flooding. AP floods also form persistent, unpredictable and often highly viscous emulsions, which result in high pressure drops and low injection rates. Addition of co-solvents such as a light alcohol (typically 1 wt %) improves the performance of AP floods; researchers at the University of Texas at Austin have coined the term ACP (Alkaline Co-solvent Polymer) for this new process. ACP has significant advantages relative to other chemical flooding modes to recover heavy oils. It is less costly than using surfactant, and has none of the design challenges associated with surfactant. It shows the benefit of nearly 100% displacement sweep efficiency in core floods when properly implemented, as heavy oils tend to produce significant IFT reducing soaps. The use of polymer for mobility control ensures good sweep efficiency is also achieved. Since heavy oils can be extremely viscous at reservoir temperature, moderate reservoir heating to reduce oil viscosity is beneficial. In a series of core flood experiments, moderately elevated temperatures (25-75°C) were used in evaluating ACP flooding in heavy oils. The experiments used only small amounts of inexpensive co-solvents while recovering >90% of remaining heavy oil in a core, without need for any surfactant. The most successful experiments showed that a small increase in temperature (25°) can have very positive impacts on core flood performance. These results are very encouraging for heavy oil recovery with chemical EOR.Item G.R.A.C.E. satellite thermal model(2012-12) Jones, Fraser Black III; Howell, John R.I developed a thermal model of the Gravity Recovery and Climate Experiment satellite for the Center for Space Research to use in verifying their thermal models and for developing the next generation of satellites for their experiments. I chose COMSOL to model the satellite and used ProEngineer and 3Ds Max to generate the mesh from a .STEP file provided by DaimlerChrysler. I adjusted the model based on previous computer models and actual telemetry data from the GRACE satellite provided from 2002 through 2008. Using the model, I developed a sensitivity analysis of the satellites key thermal environment components and used that to recommend design changed for the next generation of satellites. Special attention should be given to redesigning the Star Camera Arrays and the heat transfer between the Main Equipment Platform and the Radiator.Item Leak-off test (LOT) models combining wellbore and near-wellbore mechanical and thermal behaviors(2015-08) Gandomkar, Arjang; Gray, Kenneth E., Ph. D.; Daigle, Hugh CConsiderable efforts to model leak-off test (LOT) and leak-off behaviors have been carried out in the past. Altun presented a model to estimate leak-off volume by dividing the wellbore system into four sub-systems: mud compression, casing expansion, fluid leakage, and borehole expansion (Altun 2001). The volume response from each sub-system is then combined to represent the total volume pumped during a LOT. Most existing leak-off models do not account for mechanical behavior of cement and rock formations around the wellbore. While their compressibilities are small, the cement and rock formation volume changes can be significant. In this research, a mechanical expansion model has been developed, based on a linearly elastic, concentric cylinder theory developed by Norris (Norris 2003). The model is an extension of Lamé equations for multi concentric cylinders and assumes the horizontal stresses on the system’s boundary are applied equally in all directions, i.e., the horizontal, far-field stresses around the system are isotropic. The resulting model simulates the compound radial displacements of casing, cement, and formation along the cased hole, based on pressures inside the wellbore and in the far-field stress region. The volume generated from concentric cylinder expansion is then combined with Altun’s model to simulate the total volume pumped during a LOT. One use of the model is the estimation of minimum horizontal far field stress. Since the model consists of concentric cylinders, the pressure on the outside boundary can approximate the minimum horizontal far field stress, which in turn is related to overburden pressure. The pressure inside the most inner cylinder is calculated from known mud weight. With an initial estimation for the far field stress and iterative methods, the minimum horizontal stress can be estimated. The developed models were then applied to field LOT data from Gulf of Mexico. The results show that leak-off volume along the cased hole should be analyzed as a compound expansion of casing, cement, and formation.Item Mechanical and thermal properties of kenaf/polypropylene nonwoven composites(2013-05) Hao, Ayou; Chen, Jonathan Yan; Koo, Joseph H.; Kovar, Desiderio; Krifa , Mourad; Shi, Li; Xu, BugaoThe objectives of this research are to characterize the mechanical and thermal performance of natural fiber nonwoven composites and to predict the composite strength and long-term creep performance. Three natural fibers: kenaf, jute, and sunn hemp as potential candidates were compared in terms of physical, thermal and mechanical properties. In order to see the effects of fiber surface chemical treatment, sunn hemp fiber was treated with sodium hydroxide (NaOH) agent. Kenaf fiber was selected for the following study due to the higher specific modulus and the moderate price of kenaf fiber. After alkaline treatment, the moisture content, glass-transition temperature, and decomposition temperature of sunn hemp fiber increased but not significantly. The mechanical performance of kenaf/polypropylene nonwoven composites (KPNCs) in production of automotive interior parts was investigated. The uniaxial tensile, three-point bending, in-plane shearing, and Izod impact tests were performed to evaluate the composite mechanical properties. The thermal properties were evaluated using TGA, DSC, and DMA. An adhesive-free sandwich structure was found to have excellent impact resistance performance. Based on the evaluation of mechanical and vii thermal properties, manufacturing conditions of 230 C and 120 s for 6 mm thick sample and 230 C and 60 s for 3 mm thick samples were selected. The open-hole and pin filled-hole effects on the tensile properties of KPNCs in production of automotive interior parts were investigated. Three specimen width-to-hole diameter (W/D) ratios of 6, 3 and 2 were evaluated. A preliminary model by extended finite element method (XFEM) was established to simulate the composite crack propagation. Good agreement was found between experimental and simulation results. Mechanical properties of the KPNCs in terms of uniaxial tensile, open-hole tensile (OHT), and pin filled-hole tensile (FHT) were measured experimentally. By calculating the stress concentration factor Kt for brittle materials, the net section stress factor Kn for ductile materials, and the strength reduction factor Kr, it was found that KPNC was relatively ductile and insensitive to the notch. The strain rate effects on the tensile properties of KPNC were studied. The strain rate effects confirmed the time-dependence of KPNCs. Afterward, the creep behavior of KPNC and PP performed by DMA was investigated extensively. The linear viscoelastic limit (LVL) was found to be 1 MPa in this study. The long-term creep behavior of KPNC compared to virgin PP plastic was predicted using the time-temperature superposition (TTS) principle. Three-day creep tests were also conducted to verify the effectiveness of TTS prediction. It was found that the master curve for PP fit better with the three-day creep data than KPNC, due to the multiphase thermo-rheological complexity of KPNC. The creep recovery, stress effects and cyclic creep performance were also evaluated. Two popular creep models: the four-element Burgers model and the Findley power law model were used to simulate the creep behavior in this study. It was found that KPNC had higher creep resistance and better creep recoverability than virgin PP plastics.Item Quantifying thermally driven fracture geometry during CO₂ storage(2014-12) Taylor, Jacob Matthew; Bryant, Steven L.The desired lifetime for CO₂ injection for sequestration is several decades at a high injection rate (up to 10 bbl/min or 2,400 tons/day per injector). Government regulations and geomechanical design constraints may impose a limit on the injection rate such that, for example, the bottomhole pressure remains less than 90% of the hydraulic fracture pressure. Despite injecting below the critical fracture pressure, fractures can nevertheless initiate and propagate due to a thermoelastic stress reduction caused by cool CO₂ encountering hot reservoir rock. Here we develop a numerical model to calculate whether mechanical and thermal equilibrium between the injected CO₂ and the reservoir evolves, such that fracture growth ceases. When such a condition exists, the model predicts the corresponding fracture geometry and time to reach that state. The critical pressure for fracture propagation depends on the thermoelastic stress, a function of rock properties and the temperature difference between the injected fluid and the reservoir (ΔT). Fractures will propagate as long as the thermoelastic stress and the fluid pressure at the fracture tip exceed a threshold; we calculate the extent of a fracture such that the tip pressure falls below the thermoelastically modified fracture propagation pressure. Fracture growth is strongly dependent upon the formation permeability, the level of injection pressure above fracture propagation pressure, and ΔT.Item Real-Time Task Scheduling under Thermal Constraints(2010-10-12) Ahn, YoungwooAs the speed of integrated circuits increases, so does their power consumption. Most of this power is turned into heat, which must be dissipated effectively in order for the circuit to avoid thermal damage. Thermal control therefore has emerged as an important issue in design and management of circuits and systems. Dynamic speed scaling, where the input power is temporarily reduced by appropriately slowing down the circuit, is one of the major techniques to manage power so as to maintain safe temperature levels. In this study, we focus on thermally-constrained hard real-time systems, where timing guarantees must be met without exceeding safe temperature levels within the microprocessor. Speed scaling mechanisms provided in many of today?s processors provide opportunities to temporarily increase the processor speed beyond levels that would be safe over extended time periods. This dissertation addresses the problem of safely controlling the processor speed when scheduling mixed workloads with both hard-real-time periodic tasks and non-real-time, but latency-sensitive, aperiodic jobs. We first introduce the Transient Overclocking Server, which safely reduces the response time of aperiodic jobs in the presence of hard real-time periodic tasks and thermal constraints. We then propose a design-time (off-line) execution-budget allocation scheme for the application of the Transient Overclocking Server. We show that there is an optimal budget allocation which depends on the temporal character istics of the aperiodic workload. In order to provide a quantitative framework for the allocation of budget during system design, we present a queuing model and validate the model with results from a discrete-event simulator. Next, we describe an on-line thermally-aware transient overclocking method to reduce the response time of aperiodic jobs efficiently at run-time. We describe a modified Slack-Stealing algorithm to consider the thermal constraints of systems together with the deadline constraints of periodic tasks. With the thermal model and temperature data provided by embedded thermal sensors, we compute slack for aperiodic workload at run-time that satisfies both thermal and temporal constraints. We show that the proposed Thermally-Aware Slack-Stealing algorithm minimizes the response times of aperiodic jobs while guaranteeing both the thermal safety of the system and the schedulability of the real-time tasks. The two proposed speed control algorithms are examples of so-called proactive schemes, since they rely on a prediction of the thermal trajectory to control the temperature before safe levels are exceeded. In practice, the effectiveness of proactive speed control for the thermal management of a system relies on the accuracy of the thermal model that underlies the prediction of the effects of speed scaling and task execution on the temperature of the processor. Due to variances in the manufacturing of the circuit and of the environment it is to operate, an accurate thermal model can be gathered at deployment time only. The absence of power data makes a straightforward derivation of a model impossible. We, therefore, study and describe a methodology to infer efficiently the thermal model based on the monitoring of system temperatures and number of instructions used for task executions.Item Thermal and mechanical analysis of interconnect structures in 3D stacked packages(2010-05) Wakil, Jamil Abdul; Chen, Shaochen; Ho, Paul S.; Shapiro, Michael; Shi, Li; Sikka, KamalPhysical scaling limits of microelectronic devices and the need to improve electrical performance have driven significant research and development into 3D architecture. The development of die stacks in first level packaging is one of the more viable short-term options for improved performance. Placement of memory die above or below processors in a traditional flip chip C4 package with through-silicon vias (TSVs) has significant benefits in reducing data and power transmission paths. However, with the electrical performance benefits come great thermal and mechanical challenges. There are two key objectives for this work. The first is understanding of the die-die interface resistance, R[subscript dd], composed of the back end of line (BEOL) layers and micro-C4 interconnects. The interfacial resistance between BEOL material layers, the impact of TSVs and the impact of strain on R[subscript dd] are subtopics. The second key objective is the understanding of package thermal and mechanical behavior under operating conditions, such as local thermal disturbances. To date, these topics have not been adequately addressed in the literature. It is found that R[subscript dd] can be affected by TSVs, and that the interfacial contributions predicted by theoretical sub-continuum models can be significantly different than measurements. Using validated finite element models, the significance of the power distribution and R[subscript dd] on the temporal responses of 2D vs. 3D packages is highlighted. The results suggest local thermal hotspots can greatly exacerbate the thermal penalty due to the R[subscript dd] and that no peaks in stress arise in the transient period from power on to power off.