Browsing by Subject "Low cost"
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Item Development of improved ASP formulations for reactive and non-reactive crude oils(2010-12) Yang, Hyun Tae; Huh, Chun; Pope, Gary A.; Weerasooriya, UpaliThe ability to select low-cost, high-performance surfactants for a wide range of crude oils under a wide range of reservoir conditions has improved dramatically in recent years. Surfactant formulations (surfactant, co-surfactant, co-solvent, alkali, polymer, and electrolyte) were developed by using a refined phase behavior approach. Such formulations nearly always result in more than 90% oil recovery in core flood when good surfactants with good mobility control are used. The advances that have improved performance, reduced cost, increased robustness, and extended the range of reservoir conditions for these formulations are described in this work. There are thousands of possible combinations of the chemicals that could be tested for each oil and each chemical combination requires many observations over a long time period at reservoir temperature for proper evaluation. It would take too long, cost too much and in many cases not even be feasible to test all combinations. In practice the scientific understanding is used to match up the surfactant/co-surfactant/co-solvent characteristics with the oil characteristics, temperature, salinity, hardness and so forth. Synthesized and new surfactants with much larger hydrophobes and more branching than previously available were tested. New classes of co-solvents and co-surfactants with superior performance were test to improve aqueous solubility. These new developments resulted in improved ASP formulations for both oils that react with alkali to make soap and oils that do not. Many of these developments are synergistic and taken together represent a breakthrough in reducing the cost of chemical flooding and thus its commercial potential.Item Low cost fault detection system for railcars and tracks(Texas A&M University, 2004-09-30) Vengalathur, Sriram T.A "low cost fault detection system" that identifies wheel flats and defective tracks is explored here. This is achieved with the conjunction of sensors, microcontrollers and Radio Frequency (RF) transceivers. The objective of the proposed research is to identify faults plaguing railcars and to be able to clearly distinguish the faults of a railcar from the inherent faults in the track. The focus of the research though, is mainly to identify wheel flats and defective tracks. The thesis has been written with the premise that the results from the simulation software GENSYS are close to the real time data that would have been obtained from an actual railcar. Based on the results of GENSYS, a suitable algorithm is written that helps segregate a fault in a railcar from a defect in a track. The above code is implemented using hardware including microcontrollers, accelerometers, RF transceivers and a real time monitor. An enclosure houses the system completely, so that it is ready for application in a real environment. This also involves selection of suitable hardware so that there is a uniform source of power supply that reduces the cost and assists in building a robust system.Item Remote plasma chemical vapor deposition for high efficiency heterojunction solar cells on low cost, ultra-thin, semiconductor-on-metal substrates(2014-12) Onyegam, Emmanuel U.; Banerjee, Sanjay; Yu, Edward T; Sreenivasan, S.V.; Tutuc, Emanuel; Rao, Rajesh AIn the crystalline Si solar cell industry, there is a push to reduce module cost through a combination of thinner substrates and increased cell efficiency. Achieving solar cells with sub-100 µm substrates cost-effectively is a formidable task because such thin substrates impose stringent handling requirements and thermal budget due to their flexibility, ease of breakage, and low yield. Moreover, as the substrate thickness decreases the surface passivation quality dictates the performance of the cells. Crystalline Si heterojunction (HJ) solar cells based on hydrogenated amorphous silicon (a-Si:H) have attracted significant interest in recent years due to their excellent surface passivation properties, potential for high efficiency, low thermal budget and low cost. HJ cells with ultra-passivated surfaces showing > 700 mV open-circuit voltages (Voc) and > 20% conversion efficiency have been demonstrated. In these cells, it has been identified that high-quality a-Si:H films deposited by a low-damage plasma process is key to achieving such high cell performance. However, the options for low-damage plasma deposition process are limited. The main objectives of this work are to develop a low-plasma damage a-Si:H thin film deposition process based on remote plasma chemical vapor deposition (RPCVD) and to demonstrate high efficiency HJ solar cells on bulk substrates as well as on ultra-thin silicon and germanium substrates obtained by a novel, low-cost semiconductor-on-metal (SOM) technology. This manuscript presents a detailed description of the RPCVD system and the process leading to the realization of high quality a-Si:H thin films and high efficiency HJ solar cells. First, p-type a-Si:H thin films are developed and optimized, then HJ solar cells are subsequently fabricated on bulk and ultra-thin Si and Ge SOM substrates without intrinsic a-Si:H passivation. Single HJ cells on ~ 500 µm bulk Si and ~25 µm ultra-thin substrates exhibited conversion efficiencies of η = 16% (Voc = 615 mV, Jsc = 34 mA/cm2, and FF = 77%) and η = 11.2% (Voc = 605 mV, Jsc = 29.6 mA/cm2, and FF = 62.8%), respectively. The performance of the ~25 µm cell was further improved to η = 13.4% (Voc = 645 mV, Jsc = 31.4 mA/cm2, and FF = 66.2%) by implementing the dual HJ architecture without front side i-layer passivation. For single HJ cells based on Ge substrates, the results were η = 1.78 % (Voc = 148 mV, Jsc = 35.1 mA/cm2, and FF = 1.78%) on ~500 µm bulk Ge, compared to η =5.3% (Voc = 203 mV, Jsc = 44.7 mA/cm2, and FF = 5.28%) on ~ 50 µm Ge SOM substrates. Respectively, the results obtained on ultra-thin SOM substrates are among the highest reported in literature for based on comparable architecture and substrate thickness. In order to achieve improved cell performance, dual HJ cells with i-layer passivation of both surfaces were fabricated. First, optimized RPCVD-based i-layer films were developed by varying the deposition temperature and H2 dilution ratio (R). It was found that excellent surface passivation on planar substrates with as-deposited minority carrier lifetimes > 1 ms is achievable by using deposition temperature of 200 ºC and moderate dilution ratio 0.5 ≤ R ≤ 1, even without the more rigorous RCA pre-cleaning process typically used in literature for achieving comparable results. Subsequently, dual HJ solar cells with i-layer films were demonstrated on planar and textured bulk Si substrates showing improved conversion efficiencies of η = 17.3% (Voc = 664 mV, Jsc = 34.34 mA/cm2 and FF = 76%) and η = 19.4% (Voc = 643 mV, Jsc = 38.99 mA/cm2, and FF = 77.5%), respectively.