Browsing by Subject "Foams"
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Item Development of a three-dimensional compositional hydraulic fracturing simulator for energized fluids(2013-08) Ribeiro, Lionel Herve Noel; Sharma, Mukul M.Current practices in energized treatments, using gases and foams, remain rudimentary in comparison to other fracturing fluid technologies. None of the available 3D fracturing models for incompressible water-based fluids have been able to capture the thermal and compositional effects that are important when using energized fluids, as their constitutive equations assume single-phase, single-component, incompressible fluid flow. These models introduce a bias in fluid selection because they do not accurately capture the unique behavior of energized fluids. The lack of modeling tools specifically suited for these fluids has hindered their design and field implementation. This work uses a fully compositional 3D fracturing model to answer some of the questions surrounding the design of energized treatments. The new model is capable of handling any multi-component mixture of fluids and chemicals. Changes in fluid density, composition, and temperature are predicted using an energy balance equation and an equation of state. A wellbore model, which relates the surface and bottomhole conditions, determines the pumping requirements. Fracture performance is assessed by a fractured well productivity model that accounts for damage in the invaded zone and finite fracture conductivity. The combination of the fracture, productivity, and wellbore models forms a standalone simulator that is suitable for designing and optimizing energized treatments. The simulator offers a wide range of capabilities, making it suitable for many different applications ranging from hydraulic fracturing to long-term injections for enhanced oil recovery, well clean-up, or carbon sequestration purposes. The model is applicable to any well configuration: vertical, deviated, or horizontal. The resolution of the full 3D elasticity problem enables us to propagate the fracture across multiple layers, where height growth is controlled by the vertical distribution of the minimum horizontal stress. We conducted several sensitivity studies to compare the fracture propagation, productivity, and pumping requirements of various fluid candidates in different reservoirs. The results show that good proppant placement and high fracture conductivities can be achieved with foams and gelled fluid formulations. Foams provide a wide range of viscosities without using excessive amounts of gelling agents. They also provide superior fluid-loss control, as the filter-cake is supplemented by the presence of gas bubbles that reduce liquid-flow into the porous medium. CO₂, LPG, and N₂ expand significantly (by 15% or more) as the reservoir heats the fluid inside the fracture. These fluids show virtually no damage in the invaded zone, which is a significant improvement upon water-based fluids in reservoirs that are prone to water blocking. These results, however, are contingent on an accurate fluid characterization supported by experimental data; therefore, our work advocates for complementary experimental studies on fluid rheology, proppant transport, and fluid leak-off. A comprehensive sensitivity study over a wide range of reservoir conditions identified five key reservoir parameters for fluid selection: relative permeability curve, initial gas saturation, reservoir pressure, changes to rock mechanical properties, and water-sensitivity. Because energized fluids provide similar rheology and leak-off behaviors as water-based fluids, the primary design question it to evaluate the extent of the damaged zone against costs, fluid availability, and/or safety hazards. If the fluid-induced damage is acceptable, water-based fluids constitute a simple and attractive solution; otherwise, energized fluids are recommended. Notably, energized fluids are well-suited for reservoirs that are depleted, under-saturated, and/or water-sensitive. These fluids are also favorable in areas with a limited water supply. As water resources become constrained in many areas, reducing the water footprint and the environmental impact is of paramount concern, thereby making the use of energized treatments particularly attractive to replace or subsidize water in the fracturing process.Item Multi-phase fluid-loss properties and return permeability of energized fracturing fluids(2012-05) Ribeiro, Lionel Herve Noel; Sharma, Mukul M.; Sepehrnoori, KamyWith the growing interest in low-permeability gas plays, foam fracturing fluids are now well established as a viable alternative to traditional fracturing fluids. Present practices in energized fracturing treatments remain nonetheless rudimentary in comparison to other fracturing fluid technologies because of our limited understanding of multi-phase fluid-loss and phase behavior occurring in these complex fluids. This report assesses the fluid-loss benefits introduced by energizing the fracturing fluid. A new laboratory apparatus has been specifically designed and built for measuring the leak-off rates for both gas and liquid phases under dynamic fluid-loss conditions. This report provides experimental leak-off results for linear guar gels and for N2-guar foam-based fracturing fluids under a wide range of fracturing conditions. In particular, the effects of the rock permeability, the foam quality, and the pressure drop are investigated. Analysis of dynamic leak-off data provide an understanding of the complex mechanisms of viscous invasion and filter-cake formation occurring at the pore-scale. This study presents data supporting the superior fluid-loss behavior of foams, which exhibit minor liquid invasion and limited damage. It also shows direct measurements of the ability of the gas component to leak-off into the invaded zone, thereby increasing the gas saturation around the fracture and enhancing the gas productivity during flowback. Our conclusions not only confirm, but add to the findings of McGowen and Vitthal (1996) for linear gels, and the findings of Harris (1985) for nitrogen foams.Item On the quasi-static and dynamic crushing of random foams(2014-05) Gaitanaros, Stavros; Kyriakides, SteliosLightweight cellular materials such as foams exhibit excellent energy absorption characteristics and are widely used for impact mitigation in a variety of applications. In this study a modeling framework is developed in order to investigate the crushing behavior of Al-alloy open-cell foams under quasi-static and dynamic loadings. Quasi-static crushing produces a response that exhibits a relatively stiff linearly elastic regime that terminates into a load maximum; it is followed by an extended load plateau during which localized cell crushing initiates and gradually spreads throughout the specimen. When most of the cells are crushed the densified material stiffens again. Quasi-static compression is simulated using micromechanically accurate foam models. Skeletal random models are generated from soap froth using the Surface Evolver software. The linear edges of the skeletal microstructure are then dressed with appropriate distributions of solid to match those of ligaments in the actual foams and their relative density. The ligaments are modeled as shear-deformable beams with variable cross sections discretized with beam elements in LS-DYNA, while the Al-alloy is modeled as a finitely deforming elastic-plastic material. Utilization of the beam-to-beam contact algorithm of the code is an essential component of the simulation of crushing. Such models are shown to reproduce all aspects of quasi-static crushing faithfully. Dynamic crushing experiments on the same foam have shown that specimens impacted at velocities of 60 m/s and above develop nearly planar shocks that propagate at well-defined velocities crushing the specimen. The same modeling framework is used to simulate these impact experiments. It is demonstrated that random foam models reproduce essentially all aspects of the dynamic crushing behavior observed experimentally. This includes the formation and propagation of shocks, the stresses at both ends, the Hugoniot strain, and the linear relationship of shock front vs. impact velocities. The same models are also used to examine the transition from quasi-static to shock front type crushing. In addition, a detailed parametric analysis is performed to examine the effect of relative density on the crushing response, from the quasi-static initiation and plateau stresses to the formation of shocks and the associated Hugoniot.Item Size effects in out-of-plane bending in elastic honeycombs fabricated using additive manufacturing : modeling and experimental results(2011-12) Mikulak, James Kevin; Kovar, Desiderio; Taleff, Eric M.; Rodin, Gregory J.; Bourell, David L.; Haberman, Michael R.Size effects in out-of-plane bending stiffness of honeycomb cellular materials were studied using analytical mechanics of solids modeling, fabrication of samples and mechanical testing. Analysis predicts a positive size-effect relative to continuum model predictions in the flexure stiffness of a honeycombed beam loaded in out-of-plane bending. A method of determining the magnitude of that effect for several different methods of constructing or assembling square-celled and hexagonal-celled materials, using both single-walled and doubled-walled construction methods is presented. Hexagonal and square-celled honeycombs, with varying volume fractions were fabricated in Nylon 12 using Selective Laser Sintering. The samples were mechanically tested in three-point and four point-bending to measure flexure stiffness. The results from standard three-point flexure tests, did not agree with predictions based on a mechanics of solids model for either square or hexagonal-celled samples. Results for four-point bending agreed with the mechanics of solids model for the square-celled geometries but not for the hexagonal-celled geometries. A closed form solution of an elasticity model for the response of the four-point bending configuration was developed, which allows interpretation of recorded displacement data at two points and allows separation the elastic bending from the localized, elastic/plastic deformation that occurs between the loading rollers and the specimen’s surface. This localized deformation was significant in the materials tested. With this analysis, the four-point bending data agreed well with the mechanics of solids predictions.