Browsing by Subject "Conjugate heat transfer"
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Item Adiabatic and overall effectiveness in the showerhead of a film cooled turbine vane and effects of surface curvature on adiabatic effectiveness(2011-12) Nathan, Marc Louis; Bogard, David G.; da Silva, AlexandreTwo sets of experiments were performed on a simulated turbine nozzle guide vane. First, adiabatic and overall effectiveness measurements were taken in the showerhead region of the vane using adiabatic and matched Biot vane models, respectively. Measurements of overall effectiveness in the showerhead region are not found in the literature, and are a useful baseline for validating the results of computational fluid dynamics (CFD) simulations. Overall effectiveness is useful because it shows the results of combining film cooling, internal convection, and surface conduction to provide a more complete picture of vane cooling than adiabatic effectiveness. An impingement plate was utilized to generate internal jet cooling. Momentum flux ratios were matched between the models and ranged from I*SH = 0.76 to 6.70, based on showerhead upstream approach velocity. The second set of experiments used a different model to examine the effects of surface curvature on adiabatic effectiveness. Results in open literature are found by varying the radius of curvature of a fixed setup, so the current approach was novel in that it looked at adiabatic effectiveness at locations of various curvature around the same vane. Blowing ratios from M = 0.4 to M = 1.6 were tested at a density ratio of DR = 1.20 for two locations on the suction side of the vane. Results were presented in terms of laterally averaged adiabatic effectiveness and contour plots of adiabatic effectiveness, and were compared to literature.Item Conjugate heat transfer effects on gas turbine film cooling : including thermal fields, thermal barrier coating, and contaminant deposition(2014-05) Stewart, William Robb; Bogard, David G.The efficiency of natural gas turbines is directly linked to the turbine inlet temperature, or the combustor exit temperature. Further increasing the turbine inlet temperature damages the turbine components and limits their durability. Advances in turbine vane cooling schemes protect the turbine components. This thesis studies the conjugate effects of internal cooling, film cooling and thermal barrier coatings (TBC) on turbine vane metal temperatures. Two-dimensional thermal profiles were experimentally measured downstream of a single row of film cooling holes on both an adiabatic and a matched Biot number model turbine vane. The measurements were taken as a comparison to computational simulations of the same model and flow conditions. To improve computational models of the evolution of a film cooling jet as it propagates downstream, the thermal field above the vane, not just the footprint on the vane surface must be analyzed. This study expands these data to include 2-D thermal fields above the vane at 0, 5 and 10 hole diameters downstream of the film cooling holes. In each case the computational jets remained colder than the experimental jets because they did not disperse into the mainstream as quickly. Finally, in comparing results above adiabatic and matched Biot number models, these thermal field measurements allow for an accurate analysis of whether or not the adiabatic wall temperature was a reasonable estimate of the driving temperature for heat transfer. In some cases the adiabatic wall temperature did give a good indication of the driving temperature for heat transfer while in other cases it did not. Previous tests simulating the effects of TBC on an internally and film cooled model turbine vane showed that the insulating effects of TBC dominate over variations in film cooling geometry and blowing ratio. In this study overall and external effectiveness were measured using a matched Biot number model vane simulating a TBC of thickness 0.6d, where d is the film cooing hole diameter. This new model was a 35% reduction in thermal resistance from previous tests. Overall effectiveness measurements were taken for an internal cooling only configuration, as well as for three rows of showerhead holes with a single row of holes on the pressure side of the vane. This pressure side row of holes was tested both as round holes and as round holes embedded in a realistic trench with a depth of 0.6 hole diameters. Even in the case of this thinner TBC, the insulating effects dominate over film cooling. In addition, using measurements of the convective heat transfer coefficient above the vane surface, and the thermal conductivities of the vane wall and simulated TBC material, a prediction technique of the overall effectiveness with TBC was evaluated.Item Experimental measurements of conjugate heat transfer on a scaled-up gas turbine airfoil with realistic cooling configuration(2010-05) Dees, Jason Edward; Bogard, David G.; Clemens, Noel T.; da Silva, Alexandre K.; Ezekoye, Ofodike A.; Moser, Robert D.This study performed detailed measurements on and around scaled up conducting and adiabatic airfoils with and without film cooling. The conducting vane was a matched Bi airfoil, which accurately scaled the convective heat transfer and conduction through the solid, in order to produce non-dimensional surface temperatures and thermal boundary layers that were representative of an actual engine. Measurements made on all vane models included surface temperature measurements and thermal profiles above the walls. Separate measurements on non-film cooled and film cooled conducting models allowed for the individual contributions of the internal convective cooling and external film cooling to the overall cooling scheme to be quantified. Surface temperature and thermal field measurements above the wall were also performed on a film cooled adiabatic model. For the conducting model with internal cooling only, strong streamwise temperature variations were seen. The surface temperature variations were highly dependent on the local external and internal heat transfer coefficients. Spanwise temperature variations also existed, but were modest in comparison to streamwise variations. Comparing the thermal fields above the film cooled adiabatic and conducting walls allowed for the assumption that the conducting wall would not significantly affect the thermal field in the film cooling jet to be tested. Near the edge of the film cooling jet the developing thermal boundary layer had a clear effect on the overlying gas temperature, suggesting that the common assumption that the adiabatic wall temperature is the appropriate driving temperature for heat transfer to a film cooled wall was invalid. On the jet centerline thermal boundary layer effects were less influential, due to the development of a new, thin boundary layer. This suggested that the adiabatic wall temperature as driving temperature for heat transfer was a reasonable assumption on the jet centerline for most cases tested. As film cooling momentum flux ratio increase, thermal boundary layer effects became more influential on the jet centerline. Additionally, the high resolution surface temperature measurements and thermal field measurements above the wall presented in the current study represent a significant improvement in the data available for validation of computational simulations of conducting turbine airfoils.Item An experimental study of film cooling, thermal barrier coatings and contaminant deposition on an internally cooled turbine airfoil model(2012-05) Davidson, Frederick Todd; Bogard, David G.; Kiehne, Thomas M.; Kohli, Atul; Ezekoye, Ofodike A.; Webber, Michael E.Approximately 10% of all energy consumed in the United States is derived from high temperature gas turbine engines. As a result, a 1% increase in engine efficiency would yield enough energy to satisfy the demands of approximately 1 million homes and savings of over $800 million in fuel costs per year. Efficiency of gas turbine engines can be improved by increasing the combustor temperature. Modern engines now operate at temperatures that far exceed the material limitations of the metals they are comprised of in the pursuit of increased thermal efficiency. Various techniques to thermally protect the turbine components are used to allow for safe operation of the engines despite the extreme environments: film cooling, internal convective cooling, and thermal barrier coatings. Historically, these thermal protection techniques have been studied separately without account for any conjugate effects. The end goal of this work is to provide a greater understanding of how the conjugate effects might alter the predictions of thermal behavior and consequently improve engine designs to pursue increased efficiency. The primary focus of this study was to complete the first open literature, high resolution experiments of a modeled first stage turbine vane with both active film cooling and a simulated thermal barrier coating (TBC). This was accomplished by scaling the thermal behavior of a real engine component to the model vane using the matched Biot number method. Various film cooling configurations were tested on both the suction and pressure side of the model vane including: round holes, craters, traditional trenches and a novel modified trench. IR thermography and ribbon thermocouples were used to measure the surface temperature of the TBC and the temperature at the interface of the TBC and vane wall, respectively. This work found that the presence of a TBC significantly dampens the effect of altering film cooling conditions when measuring the TBC interface temperature. This work also found that in certain conditions adiabatic effectiveness does not provide an accurate assessment of how a film cooling design may perform in a real engine. An additional focus of this work was to understand how contaminant deposition alters the cooling performance of a vane with a TBC. This work focused on quantifying the detrimental effects of active deposition by seeding the mainstream flow of the test facility with simulated molten coal ash. It was found that in most cases, except for round holes operating at relatively high blowing ratios, the performance of film cooling was negatively altered by the presence of contaminant deposition. However, the cooling performance at the interface of the TBC and vane wall actually improved with deposition due to the additional thermal resistance that was added to the exterior surface of the model vane.