Browsing by Author "Hardin, Robert Glen"
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Item Development of Systems to Improve Cotton Module Shape(2011-10-21) Hardin, Robert GlenProperly constructed modules will prevent reduced lint value and increased ginning costs when significant rainfall occurs. Additionally, cotton producers often have difficulty finding adequate labor during harvest. These issues were addressed by developing a graphical operator feedback system, a biomass package measurement system, a powered tramper, and an autonomous module forming system. A system that provided feedback on the module shape by recording the position of the tramper and carriage was used to direct the operator to move cotton to appropriate locations. The system correctly predicted the height of 67% of data points. Use of the feedback system resulted in a 55% reduction in water collection area of the modules. The module builder operators indicated that the system was useful. The module builder feedback system is a simple, useful, and inexpensive tool that can have a rapid payback for producers. A powered tramper, with an auger to move cotton to the center of the module, was developed to replace the conventional tramper. The powered tramper operated automatically without affecting the operating speed or pressure of the tramper cylinder. During testing, the powered tramper was observed moving cotton to the center and crowned modules were produced. A biomass package measurement system was developed to record the height at multiple points on the top surface of modules. The system was found to produce repeatable measurements with an error of 5 cm. Data collected with this system did not indicate a difference in module shape when using the powered tramper; however, during these tests the powered tramper was turned off prematurely due to an improperly sized valve on the module builder. An automated module building system capable of both moving and tramping cotton was developed. This system utilized the feedback system sensors and photoelectric sensors to determine the location of cotton in the builder. A wireless display allowed the boll buggy operator to control the automatic system. The automatic system constructed modules with 64% less water collection area in an average time of 37.4 min. Cotton producers indicated that the system was easy to use and of significant value in reducing labor requirements.Item Viscoelastic properties of seed cotton and their effect on module shape and density(Texas A&M University, 2004-11-15) Hardin, Robert GlenModules for cotton storage and transport should be constructed with a shape that will resist collecting water to maintain the quality of seed cotton during storage. Meeting this specification requires knowledge of the relationship between the applied compressive force, deformation, and time for seed cotton. Several factors were tested to determine their effects on the height and density of seed cotton during compression, creep loading, and recovery. Models were used to describe these processes. These results were used to develop an algorithm capable of providing information on module shape to the module builder operator. The initial loading density did not affect the compressed density, but a slight effect was observed in the recovered density, due to the weight of the seed cotton. Picker harvested cotton was compressed to a greater density than stripper harvested cotton, but expanded more during recovery, resulting in similar final densities. Multiple compressions increased the density, but this increase was not physically significant after the third compression. Higher moisture content increased the density seed cotton could be compressed to slightly. Viscoelastic behavior was observed; however, the effect on density was small. Both the compression and creep curves were described using mathematical models. A compression model using an asymptotic true strain measure yielded high R2 values; however, some aspect of this process remained unexplained and the equation was limited in its predictive ability. Creep behavior was described using a modified Burgers model. This model was more accurate than the creep model, although a definite trend existed in the creep model residuals. A feedback algorithm was developed based on the observation that the compressed density was primarily dependent on the mass of seed cotton and not the initial density. By measuring the compressed depth of cotton in a module and the hydraulic pressure of the tramper foot cylinder, the resulting shape of the module can be predicted. Improved loading of the module builder is necessary to produce a desirably shaped module. More seed cotton needs to be placed in the center of the module, resulting in a surface that slopes down towards the outer edges.