Design of high efficiency blowers for future aerosol applications

Abstract

High efficiency air blowers to meet future portable aerosol sampling applications were designed, fabricated, and evaluated. A Centrifugal blower was designed to achieve a flow rate of 100 L/min (1.67 x 10^-3 m^3/s) and a pressure rise of WC " 4 (1000 PA). Commercial computational fluid dynamics (CFD) software, FLUENT 6.1.22, was used extensively throughout the entire design cycle. The machine, Reynolds number (Re) , was around 10^5 suggesting a turbulent flow field. Renormalization Group (RNG) ?????????????? turbulent model was used for FLUENT simulations. An existing design was scaled down to meet the design needs. Characteristic curves showing static pressure rise as a function of flow rate through the impeller were generated using FLUENT and these were validated through experiments. Experimentally measured efficiency (????EXP) for the base-design was around 10%. This was attributed to the low efficiency of the D.C. motor used. CFD simulations, using the ?????????????? turbulent model and standard wall function approach, over-predicted the pressure rise values and the percentage error was large. Enhanced wall function under-predicted the pressure rise but gave better agreement (less than 6% error) with experimental results. CFD predicted a blower scaled 70% in planar direction (XZ) and 28% in axial direction (Y) and running at 19200 rpm (70xz_28y@19.2k) as the most appropriate choice. The pressure rise is 1021 Pa at the design flow rate of 100 L/min. FLUENT predicts an efficiency value based on static head (????FLU) as 53.3%. Efficiency value based on measured static pressure rise value and the electrical energy input to the motor (????EXP) is 27.4%. This is almost a 2X improvement over the value that one gets with the hand held vacuum system blower.